Nov 2003
VOLUME 13, NUMBER 11

 

Preventative maintenance maximizes system efficiency

From The Vegetable Grower News, April 2001

Proper maintenance is the key to maximizing the benefits of a micro-irrigation system, which typically consists of six components.

• Pumps, which lift water from a well, reservoir or other water source and deliver it to a filter at a specified pressure.

• Filters, which cleanse the water sufficiently to allow safe passage through the small flow paths of dripperline emitters or sprayers.

• Valves, which control the flow and pressure of the water to various parts of the system.

• Main line and sub-mainline pipes, which deliver water to the dripperline.

• Emitters and sprayers, which deliver water and nutrients to the crop.

Maintenance

Practicing preventative maintenance allows growers to identify risk areas before they become time- and cost-intensive problems. Growers should perform a system maintenance check every one to three months. This routine can include a visual inspection of the water flow and pressure, and if needed, a system flush. Temporary problems like plugging or high acid levels in the water can be solved by flushing the system with water or chemicals to break down particle deposits. The type of chemicals used depends on a grower’s water quality.

For example, well water is traditionally very clean. Yet it still can carry soil particles and minerals, such as iron, into a micro-irrigation system resulting in a slimy residue that can clog emitters. Channel water – or water from open canals, lakes or streams – often contains high levels of organic matter such as algae, which thrive in warm, moist environments. These materials can multiply within a dripperline, sticking to pipes and emitters.

Use the following checklist as a guideline when developing a maintenance schedule for systems that use channel or well water.

• Regularly check water flow and pressure. A low flow rate can indicate a blockage in an emitter or filter, while a high flow rate may signal a breakdown in the system.

• Inspect all dripperlines by opening the closed end. If there is dirt build-up, flush the system with a high velocity of water to wash particles from the line. If organic matter from channel water is plugging pipes and emitters, inject chlorine into the water to oxidize the matter and flush it from the system. Acid can also be used to break down large mineral settlements in the dripperline. Follow a manufacturer’s recommendations for acid or chlorine injection, since different doses affect crops in different ways.

• Conduct a visual inspection of sprayers and jets at least twice a season, and repair individual moving parts as needed. Regular maintenance is critical for micro-irrigation systems using these devices, which spray water and nutrients onto large portions of crops. Irregular doses of water or chemicals due to a malfunctioning sprayer or jet can harm vegetables.

• Inspect filters twice a season, and if needed, flush the filters with chlorine to avoid clogging.

Maintaining an irrigation system requires dedication and foresight, but an effective system is worth the investment.


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